CA1048866A - Method of manufacturing stabilized fluffy batts of fibers and resulting product therefrom - Google Patents
Method of manufacturing stabilized fluffy batts of fibers and resulting product therefromInfo
- Publication number
- CA1048866A CA1048866A CA75217765A CA217765A CA1048866A CA 1048866 A CA1048866 A CA 1048866A CA 75217765 A CA75217765 A CA 75217765A CA 217765 A CA217765 A CA 217765A CA 1048866 A CA1048866 A CA 1048866A
- Authority
- CA
- Canada
- Prior art keywords
- fibers
- batt
- board
- fluffy
- materials
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000000835 fiber Substances 0.000 title claims abstract description 101
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 239000000463 material Substances 0.000 claims abstract description 91
- 229920001131 Pulp (paper) Polymers 0.000 claims description 52
- 238000000034 method Methods 0.000 claims description 42
- 238000006243 chemical reaction Methods 0.000 claims description 13
- 239000011230 binding agent Substances 0.000 claims description 12
- 239000003054 catalyst Substances 0.000 claims description 10
- 238000000227 grinding Methods 0.000 claims description 9
- 238000011065 in-situ storage Methods 0.000 claims description 9
- 239000003795 chemical substances by application Substances 0.000 claims description 8
- 239000003822 epoxy resin Substances 0.000 claims description 8
- 229920000647 polyepoxide Polymers 0.000 claims description 8
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 claims description 7
- 239000004115 Sodium Silicate Substances 0.000 claims description 7
- 239000001110 calcium chloride Substances 0.000 claims description 7
- 229910001628 calcium chloride Inorganic materials 0.000 claims description 7
- 229920000728 polyester Polymers 0.000 claims description 7
- 239000004814 polyurethane Substances 0.000 claims description 7
- 239000004645 polyester resin Substances 0.000 claims description 6
- 229920002635 polyurethane Polymers 0.000 claims description 6
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 6
- 229910052911 sodium silicate Inorganic materials 0.000 claims description 6
- 125000005442 diisocyanate group Chemical group 0.000 claims description 5
- 229920001225 polyester resin Polymers 0.000 claims description 5
- 238000004381 surface treatment Methods 0.000 claims description 5
- 239000010876 untreated wood Substances 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 239000004568 cement Substances 0.000 claims description 4
- 239000006260 foam Substances 0.000 claims description 3
- 229920005830 Polyurethane Foam Polymers 0.000 claims description 2
- 229920006332 epoxy adhesive Polymers 0.000 claims description 2
- 239000011496 polyurethane foam Substances 0.000 claims description 2
- 239000010875 treated wood Substances 0.000 claims description 2
- 150000001412 amines Chemical class 0.000 claims 1
- 239000004850 liquid epoxy resins (LERs) Substances 0.000 claims 1
- 230000000379 polymerizing effect Effects 0.000 claims 1
- 238000011282 treatment Methods 0.000 abstract description 4
- 230000008569 process Effects 0.000 description 14
- 239000007921 spray Substances 0.000 description 11
- 239000002250 absorbent Substances 0.000 description 9
- 230000002745 absorbent Effects 0.000 description 9
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- 238000007792 addition Methods 0.000 description 6
- 229920005989 resin Polymers 0.000 description 5
- 239000011347 resin Substances 0.000 description 5
- 239000002002 slurry Substances 0.000 description 5
- 239000004593 Epoxy Substances 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 239000000378 calcium silicate Substances 0.000 description 3
- 229910052918 calcium silicate Inorganic materials 0.000 description 3
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 3
- 230000001627 detrimental effect Effects 0.000 description 3
- 238000010410 dusting Methods 0.000 description 3
- 239000011121 hardwood Substances 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 239000012467 final product Substances 0.000 description 2
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 2
- 239000004745 nonwoven fabric Substances 0.000 description 2
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000000376 reactant Substances 0.000 description 2
- 230000000087 stabilizing effect Effects 0.000 description 2
- WFUGQJXVXHBTEM-UHFFFAOYSA-N 2-hydroperoxy-2-(2-hydroperoxybutan-2-ylperoxy)butane Chemical compound CCC(C)(OO)OOC(C)(CC)OO WFUGQJXVXHBTEM-UHFFFAOYSA-N 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- 239000012736 aqueous medium Substances 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- FDPIMTJIUBPUKL-UHFFFAOYSA-N dimethylacetone Natural products CCC(=O)CC FDPIMTJIUBPUKL-UHFFFAOYSA-N 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- -1 ethyl ketone peroxide Chemical class 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- FRXFBIWLAJRBQW-UHFFFAOYSA-N hexanedioic acid;2-(2-hydroxyethoxy)ethanol Chemical compound OCCOCCO.OC(=O)CCCCC(O)=O FRXFBIWLAJRBQW-UHFFFAOYSA-N 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 239000006193 liquid solution Substances 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 235000019351 sodium silicates Nutrition 0.000 description 1
- 239000011122 softwood Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000010345 tape casting Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
- 150000003673 urethanes Chemical class 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
- D04H1/64—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives the bonding agent being applied in wet state, e.g. chemical agents in dispersions or solutions
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
- D04H1/587—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives characterised by the bonding agents used
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Dispersion Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Nonwoven Fabrics (AREA)
- Paper (AREA)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US05/431,280 US3950218A (en) | 1974-01-07 | 1974-01-07 | Method of manufacturing stabilized fluffy batts of fibers and resulting product therefrom |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA1048866A true CA1048866A (en) | 1979-02-20 |
Family
ID=23711245
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA75217765A Expired CA1048866A (en) | 1974-01-07 | 1975-01-06 | Method of manufacturing stabilized fluffy batts of fibers and resulting product therefrom |
Country Status (9)
| Country | Link |
|---|---|
| US (1) | US3950218A (en]) |
| JP (1) | JPS5943576B2 (en]) |
| BR (1) | BR7500079A (en]) |
| CA (1) | CA1048866A (en]) |
| DE (1) | DE2461871A1 (en]) |
| FR (1) | FR2256978B1 (en]) |
| GB (1) | GB1460399A (en]) |
| NL (1) | NL7417011A (en]) |
| SE (1) | SE416974B (en]) |
Families Citing this family (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS53111169A (en) * | 1977-03-03 | 1978-09-28 | Nisshin Spinning | Production of felt like structure |
| JPS546975A (en) * | 1977-06-15 | 1979-01-19 | Nisshin Spinning | Felt like structure and production |
| EP0001539B1 (en) * | 1977-09-28 | 1981-12-23 | Rockwool Aktiebolaget | A method for the production of a fibrous mat or sheet |
| JPS5536321A (en) * | 1978-09-01 | 1980-03-13 | Johnson & Johnson | Improved absorbing fiber panel |
| JPS56500968A (en]) * | 1979-07-31 | 1981-07-16 | ||
| US4354487A (en) * | 1980-05-12 | 1982-10-19 | Johnson & Johnson | Fiber/absorbent polymer composites and method of forming same |
| JPS6255674U (en]) * | 1985-09-27 | 1987-04-07 | ||
| JPS62120578U (en]) * | 1985-09-30 | 1987-07-31 | ||
| US5437418A (en) | 1987-01-20 | 1995-08-01 | Weyerhaeuser Company | Apparatus for crosslinking individualized cellulose fibers |
| US5366591A (en) * | 1987-01-20 | 1994-11-22 | Jewell Richard A | Method and apparatus for crosslinking individualized cellulose fibers |
| JPH06504326A (ja) * | 1990-10-31 | 1994-05-19 | ウェヤーハウザー・カンパニー | 繊維処理装置 |
| US6419865B1 (en) * | 1997-09-30 | 2002-07-16 | Kimberly-Clark Worldwide, Inc. | Bonded fluff structures and process for producing same |
| US6939492B2 (en) * | 2002-12-26 | 2005-09-06 | Kimberly-Clark Worldwide, Inc. | Method for making fibrous web materials |
| WO2010078413A1 (en) | 2008-12-31 | 2010-07-08 | Apinee, Inc. | Preservation of wood, compositions and methods thereof |
| US9878464B1 (en) | 2011-06-30 | 2018-01-30 | Apinee, Inc. | Preservation of cellulosic materials, compositions and methods thereof |
| CN110628207A (zh) * | 2019-09-24 | 2019-12-31 | 安徽建筑大学 | 一种防鼠蚁防凝露泡沫材料、制备方法及应用 |
| CN115305642B (zh) * | 2022-08-17 | 2023-04-07 | 浙江海明实业有限公司 | 一种抗菌吸湿的轻质仿羽绒絮片的生产设备及其生产工艺 |
Family Cites Families (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1959845A (en) * | 1927-10-11 | 1934-05-22 | Errold B Thomas | Absorbent material and method of making the same |
| US2571335A (en) * | 1946-10-24 | 1951-10-16 | Houdaille Hershey Corp | Machine for making resilient batts |
| US2599094A (en) * | 1949-12-10 | 1952-06-03 | Vanderbilt Co R T | Cellulosic fibrous calcium silicate pigment, a method of making it and a sheet of paper containing it |
| US2744045A (en) * | 1954-05-13 | 1956-05-01 | Peoples Res And Mfg Company | Apparatus and process for continuously feeding and spraying wood wool and like materials |
| NL109055C (en]) * | 1955-06-28 | |||
| US3083118A (en) * | 1958-03-04 | 1963-03-26 | Tee Pak Inc | Method of depositing a polymer of olefinically unsaturated monomer within a polymeric material and the resulting product |
| US3224926A (en) * | 1962-06-22 | 1965-12-21 | Kimberly Clark Co | Method of forming cross-linked cellulosic fibers and product thereof |
| FR1455905A (fr) * | 1964-05-28 | 1966-10-21 | Nouvelles méthodes pour le traitement des matières fibreuses ainsi que produits obtenus | |
| US3449486A (en) * | 1964-11-12 | 1969-06-10 | Du Pont | Method for producing a thermally selfbonded low density nonwoven product |
| CH462091A (de) * | 1965-09-10 | 1968-09-15 | Matec Holding Ag | Verfahren und Vorrichtung zur Herstellung von Fasermatten |
| US3440135A (en) * | 1965-12-13 | 1969-04-22 | Kimberly Clark Co | Process for crosslinking cellulosic fibers during gas suspension of fibers |
| SE339616B (en]) * | 1968-12-27 | 1971-10-11 | Korsnaes Marma Ab | |
| US3812006A (en) * | 1969-07-18 | 1974-05-21 | Texon Inc | Replacement for leather and method for making same |
| GB1284124A (en) * | 1969-07-24 | 1972-08-02 | Kroyer K K K | Coloured fibrous sheet materials |
| US3756913A (en) * | 1971-06-18 | 1973-09-04 | Scott Paper Co | Modified cellulosic fibers and products containing said fibers |
-
1974
- 1974-01-07 US US05/431,280 patent/US3950218A/en not_active Expired - Lifetime
- 1974-12-30 NL NL7417011A patent/NL7417011A/xx not_active Application Discontinuation
- 1974-12-30 DE DE19742461871 patent/DE2461871A1/de not_active Withdrawn
-
1975
- 1975-01-03 SE SE7500062A patent/SE416974B/xx unknown
- 1975-01-06 FR FR7500254A patent/FR2256978B1/fr not_active Expired
- 1975-01-06 GB GB39975A patent/GB1460399A/en not_active Expired
- 1975-01-06 CA CA75217765A patent/CA1048866A/en not_active Expired
- 1975-01-06 BR BR79/75A patent/BR7500079A/pt unknown
- 1975-01-07 JP JP50004302A patent/JPS5943576B2/ja not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| GB1460399A (en) | 1977-01-06 |
| US3950218A (en) | 1976-04-13 |
| AU7672974A (en) | 1976-06-24 |
| NL7417011A (nl) | 1975-07-09 |
| FR2256978B1 (en]) | 1980-04-25 |
| JPS5095573A (en]) | 1975-07-30 |
| DE2461871A1 (de) | 1975-07-17 |
| JPS5943576B2 (ja) | 1984-10-23 |
| FR2256978A1 (en]) | 1975-08-01 |
| SE7500062L (en]) | 1975-07-08 |
| SE416974B (sv) | 1981-02-16 |
| BR7500079A (pt) | 1975-11-04 |
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